Products
Our company is SAIFU VIET NAM COMPANY LIMITED, located in Vietnam. It mainly engages in the production and sales of transmission parts and agricultural machinery accessories, including gearbox, chain&sprocket, pulley, gears, pto shaft, trailer&trailer parts, agricultural machine&parts.Crushers Bevel Gearbox
Introduction to Crushers Bevel Gearbox
A Crushers Bevel Gearbox is an essential component in industrial crushing machinery, designed to transmit power between non-parallel shafts at a right angle. This type of gearbox is widely used in crushers for mining, construction, and recycling industries due to its efficiency, durability, and ability to handle high torque loads. With over two decades of expertise in manufacturing and optimizing these gearboxes, our products ensure reliable performance, reduced downtime, and enhanced operational safety. This guide provides a detailed overview of the product parameters, features, and common questions to help you make an informed decision.
Key Features of Crushers Bevel Gearbox
- High torque capacity for heavy-duty crushing applications
- Precision-machined bevel gears for smooth and efficient power transmission
- Robust housing made from high-grade cast iron or steel for durability
- Advanced sealing technology to prevent lubricant leakage and contamination
- Easy maintenance with accessible inspection points and lubrication systems
- Customizable design to fit specific crusher models and operational requirements
- Thermal efficiency with optimized cooling mechanisms to handle high temperatures
- Noise reduction features for a quieter operation in industrial environments
Product Parameters and Specifications
Below is a comprehensive table detailing the technical specifications of our Crushers Bevel Gearbox models. These parameters are critical for selecting the right gearbox based on your crushing equipment's needs.
| Parameter | Model CBG-100 | Model CBG-200 | Model CBG-300 | Model CBG-400 |
|---|---|---|---|---|
| Gear Ratio | 5:1 | 10:1 | 15:1 | 20:1 |
| Maximum Torque (Nm) | 5000 | 10000 | 15000 | 20000 |
| Input Speed (RPM) | 1500 | 1450 | 1400 | 1350 |
| Output Speed (RPM) | 300 | 145 | 93.3 | 67.5 |
| Efficiency (%) | 95 | 96 | 97 | 98 |
| Weight (kg) | 120 | 250 | 400 | 600 |
| Lubrication Type | Oil Bath | Oil Bath | Oil Bath with Cooling | Oil Bath with Forced Cooling |
| Mounting Type | Foot Mounted | Foot Mounted | Flange Mounted | Flange Mounted |
| Material (Gears) | Hardened Steel | Hardened Steel | Carburized Steel | Carburized Steel |
| Operating Temperature Range (°C) | -20 to 80 | -20 to 90 | -20 to 100 | -20 to 110 |
Applications of Crushers Bevel Gearbox
- Jaw crushers in mining operations for primary crushing
- Cone crushers in aggregate production for secondary and tertiary crushing
- Impact crushers in recycling plants for processing construction waste
- Gyratory crushers in large-scale mining for high-capacity crushing
- Mobile crushers in construction sites for on-site material processing
FAQ: Common Questions About Crushers Bevel Gearbox
What is the typical lifespan of a Crushers Bevel Gearbox?
The lifespan depends on operating conditions, maintenance, and load. With proper lubrication and routine checks, our gearboxes can last 10-15 years in standard applications. Heavy-duty use may reduce this to 5-10 years, but regular inspections can extend it.
How do I select the right gear ratio for my crusher?
The gear ratio should match your crusher's required output speed and torque. Consult your equipment manual or our technical team based on the crusher type (e.g., jaw, cone) and material hardness. Higher ratios provide more torque but lower speed, suitable for hard materials.
What maintenance is required for a Crushers Bevel Gearbox?
Regular maintenance includes checking oil levels every 500 hours, changing lubricant annually or as per operating hours, inspecting seals for leaks, and monitoring for unusual noises or vibrations. Follow the manufacturer's guidelines to prevent wear and ensure longevity.
Can the gearbox be customized for specific crusher models?
Yes, we offer customization options for mounting, size, and material to fit various crusher models. Provide details such as shaft dimensions, load requirements, and environmental conditions for a tailored solution.
What are the signs of gearbox failure?
Common signs include excessive noise, overheating, oil leaks, vibration, and reduced crushing efficiency. Immediate inspection is recommended to avoid catastrophic failure and downtime.
Is the gearbox compatible with different types of lubricants?
We recommend using high-quality industrial gear oil with ISO VG 220 or similar viscosity, as specified in the product manual. Avoid mixing lubricants and ensure compatibility with operating temperatures to maintain performance.
How does temperature affect the gearbox performance?
High temperatures can cause lubricant breakdown and increased wear, while low temperatures may lead to thickening of oil and reduced efficiency. Our gearboxes are designed with thermal management features, but operating within the specified range (-20°C to 110°C) is crucial.
What safety features are included?
Safety features include overload protection, secure mounting points, and sealed designs to prevent oil spills. Always follow installation guidelines and use protective guards as per industry standards.
Can I repair the gearbox myself, or should I seek professional service?
Minor maintenance like lubrication can be done in-house with proper training, but major repairs or part replacements should be handled by certified technicians to ensure warranty compliance and safety.
Where can I find technical support or spare parts?
Our customer service team provides technical support and spare parts globally. Contact us through our website or local distributors for assistance, manuals, and part orders.
As a Crushers Bevel Gearbox manufacturer and supplier in Vietnam, we have our own factory. If you are interested in purchasing product, get in touch!
